On Stranger Tides: The Visual World

Filed under On Stranger Tides Production Notes by on December 10, 2011 at 8:15 am {no comments}

On Stranger Tides: The Visual World

“We definitely want to take the audience on a journey beyond and different than what they’ve seen in the previous ‘Pirates’ movies,” notes Jerry Bruckheimer. “With ‘On Stranger Tides,’ we have the great director of photography Dariusz Wolski, who has done all three previous ‘Pirates of the Caribbean’ films and, this time, works for the first time in digital 3D. We also have a brilliant Academy Award®–winning production designer, John Myhre, who was brought in by Rob Marshall, and we’ve filmed in all-new locations ranging from Hawaii to the Caribbean to London.”

For Myhre, the task to design the fourth “Pirates of the Caribbean” epic was literally a dream come true. “Pirates of the Caribbean is just my favorite ride at Disneyland. I think I’ve been on the ride every year since it opened in 1967. I grew up in Seattle, but my family came down once a year to Disneyland.”

As soon as Rob Marshall was announced as director for “On Stranger Tides,” Myhre admits that he “literally started jumping around my living room like an 8-year-old boy.” The reason was that he had already collaborated with Marshall on all three of the director’s previous features, winning Oscars® for his dynamic re-creation of the Jazz Age in “Chicago” and an astounding evocation of Kyoto, almost entirely on California locations, for “Memoirs of a Geisha.”

Before filming began, Marshall, his longtime collaborator John DeLuca and Production Designer Myhre went on the Pirates of the Caribbean ride but, this time, were able to stop and examine details as research for “On Stranger Tides.” “Rob and I are both fans of all the previous ‘Pirates of the Caribbean’ movies,” notes Myhre, “but it’s fun to come in with a new creative team, because you have a chance to shake things out and bring your own thoughts to it. We wanted to bring a certain theatricality to ‘On Stranger Tides,’ which is very character-driven. We’re also expanding the ‘Pirates’ world by opening the film in London of the mid-1700s, then moving on to the islands, jungles and beaches of the Caribbean.”

Explains Myhre, “The film kind of divides into three chapters: the opening in London, the middle section on the Queen Anne’s Revenge, and the last third is a trek through the jungle in search of the Fountain of Youth. Looking for those thick, dense, gorgeous jungles brought us to Kauai and Oahu in Hawaii, then a huge set for the mermaid sequence in Los Angeles, on to Puerto Rico for a tiny island and historic Spanish fort, and finally to the United Kingdom for London exteriors and a large number of sets built at Pinewood Studios.”

Joining Myhre to manifest ideas, concepts and dreams into three-dimensional reality were Set Decorator Gordon Sim, who shared his Academy Award® for “Chicago” and nomination for “Nine,” U.S. Supervising Art Director Tomas Voth, U.K. Supervising Art Director Gary Freeman, and a huge team of designers, draftsmen and artists on both the Pacific and Atlantic sides of the “Pirates” shoot.

On Stranger Tides: Onto London and Back in Time

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On Stranger Tides: Onto London and Back in Time

“One of the most exciting aspects of ‘On Stranger Tides,’” says Jerry Bruckheimer, “is that, for the first time, we have a London setting for part of the story, rather than the jungles, oceans and colonial outposts of the Caribbean. It really gives the film an entirely different look and feeling.”

Although the venerable Pinewood Studios outside of London would provide John Myhre, U.K. Supervising Art Director Gary Freeman and their mammoth art department with a gigantic playground in which to build their sets, some of the region’s most heralded historical buildings and other sites would also host the “On Stranger Tides” production. So ambitious was the effort to create the physical world of the film, the U.K. art department for the film numbered six art directors, five draftsmen and concept, graphic and storyboard artists. Construction Manager Andy Evans’ department included 62 carpenters, 29 painters, 71 plasterers, 36 riggers and 14 sculptors…not surprising when one considers that the production built huge sets on five different Pinewood soundstages, including the 007 Stage, the largest such facility in Europe, and a large exterior backlot set as well.

The Old Royal Naval College in Greenwich, England, is an extraordinary collection of historic buildings dating from the late 17th to the mid 18th centuries—with its own piratical connections—which essentially became a backlot for more than three weeks of filming. The building standing in for the Old Bailey courthouse in the film is actually Sir Christopher Wren’s magnificent Painted Hall, which was partially financed with funds confiscated by the Crown from Captain Kidd’s booty after he was hung at Execution Dock across the Thames from the complex in Blackwall.

During actual filming, a huge blue screen was situated, with the image of Wren’s St. Paul’s Cathedral and sailing ship masts “painted” in by artists from Visual Effects Supervisor Charles Gibson’s department. “We needed a really wonderful opening establishing shot of deep in the heart of London,” notes John Myhre, “so we used the lower level of the buildings of the Old Royal Naval College for our extras, carriages and horses, but everything above the first level painted in through visual effects.” This included replacing the Painted Hall’s weathervane with a digital re-creation of Lady Justice, who strides atop the Old Bailey, holding a sword in one hand, the scales of justice in the other. A scene was actually filmed inside of Wren’s Painted Hall of Captain Jack being unceremoniously dragged through the entrance hall of St. James Palace by Royal Guards.

A huge swath of the Old Royal Naval College, including the exteriors of the Chapel of St. Peter and St. Paul, Grand Square, Queen Mary Court and buildings which currently house the University of Greenwich and Trinity College of Music, were also utilized for the film’s thrilling carriage-chase sequence. Completely obscuring the modern pavement were copious amounts of realistic mud, with more than 500 costumed extras, 25 period carriages (85 percent of which were originals rather than replicas), 50 horses and untold crew members, from Jerry Bruckheimer and Rob Marshall onward, getting realistically filthy in the process, up to their ankles in muck. Trinity College also provided the company with often marvelously incongruous background music to the exciting goings-on, including jazz and modernistic twelve-tone.

A delightful sidebar to the filming in Greenwich was an unexpected event that became international news overnight. During the shoot at the Old Royal Naval College, 9-year-old Beatrice Delap, a bright little student at Meridian Primary School—spitting distance from the filming locale—sent Johnny Depp a hand-written letter with the following missive:

“Captain Jack Sparrow, at Meridian primary school we are a bunch of budding young pirates. Normally we’re a right handful but we’re having trouble mutinying against the teachers. We’d love it if you could come and help. From Beatrice Delap, aged nine, a budding pirate”.

About a week later, Beatrice and her classmates were called into the auditorium, the students fearing a tongue-lashing or worse for some nefarious playground incidents. Instead, unannounced to anyone but the school’s principal, in strode Johnny Depp, fully attired as Captain Jack, on a lunch break from filming at the ORNC along with a few other crew members—including the film’s Oscar®-winning makeup designer, Joel Harlow—suitably attired as fellow buccaneers. For 15 minutes, the children and teachers were mesmerized by the presence of the iconic character and his creator, who spoke, sang and danced for the assemblage.

Recreating both the exterior and interior of St. James Palace in “On Stranger Tides” required the seamless melding of shooting at Hampton Court Palace for Captain Jack’s surprise arrest by Royal Guards, then the interior of the Painted Hall at the Old Royal Naval College in Greenwich as the pirate is literally dragged by soldiers to King George II’s lavish dining room, followed by a built set piece of the St. James Palace exterior built at the ORNC. The king’s dining room, however, was in fact a splendid set on R Stage at Pinewood Studios.

“That becomes an amazing action sequence, and for that, you need to control the environment completely,” notes John Myhre. “When you have Captain Jack swinging on chandeliers and throwing chairs through 18th-century windows, you need to build it.”
(more…)

At World’s End Short Synopsis

Filed under At World's End Posters, At World's End Production Notes, Poster Store by on April 26, 2011 at 2:53 pm {no comments}

Pirates Of The Caribbean - At World's End

Pirates Of The Caribbean – At World’s End
39 in. x 27 in.

Buy This Allposters.com

It is a dark time as the Age of Piracy nears to a close. Lord Cutler Beckett (Tom Hollander) of the East India Company has gained control of the terrifying ghost ship, the Flying Dutchman, and its malevolent, vengeful Captain, Davy Jones (Bill Nighy). The Dutchman now roams the seven seas, unstoppable, destroying pirate ships without mercy, under the command of Admiral Norrington (Jack Davenport).

Will Turner (Orlando Bloom), Elizabeth Swann (Keira Knightley) and Captain Barbossa (Geoffrey Rush) embark on a desperate quest to gather the Nine Lords of the Brethren Court, their only hope to defeat Beckett, the Flying Dutchman, and his Armada.

But one of the Lords is missing–Captain Jack Sparrow (Johnny Depp), either the best or worst pirate ever, and now trapped in Davy Jones Locker, thanks to his encounter with the monstrous Kraken.

In an increasingly shaky alliance, our heroes, including Tia Dalma (Naomie Harris), Pintel (Lee Arenberg) and Ragetti (MacKenzie Crook) must first travel to dangerous, exotic Singapore and confront Chinese pirate Captain Sao Feng (Chow Yun-Fat) to gain charts, and a ship, that will take them off to world’s end, to rescue Jack.

But even if Captain Jack is successfully rescued, the gathering of the legendary Brethren Court may not be enough to hold back the fearsome tide of Beckett, Davy Jones and their powerful Armada… unless the capricious sea goddess Calypso, imprisoned in human form, can be freed and convinced to come to their aid.

As betrayal piles upon betrayal, it becomes clear that Jack, Will, Elizabeth, Sao Feng, and Barbossa each have their own agenda, and no one can be trusted. Yet each must choose a side, and make their final alliances for one last battle, in a titanic showdown that could eliminate the freedom-loving pirates from the seven seas — forever.

Cast: Johnny Depp, Orlando Bloom, Keira Knightley, Geoffrey Rush, Stellan Skarsgård, Bill Nighy, Chow Yun-Fat, Jack Davenport, Naomie Harris, Kevin R. McNally, Jonathan Pryce
Directed by: Gore Verbinski
Screenplay by: Terry Rossio, Ted Elliott
Produced by: Mike Stenson, Chad Oman, Eric McLeod
Running Time: 145 minutes
MPAA Rating: PG-13 for intense sequences of action / adventure violence and some frightening images.
Release Date: May 25, 2007
Studio: Walt Disney Pictures

Next Page: Chapter 1 – Success Can Be A Tough Taskmaster

Pirates Saga by Numbers and Awards

Filed under At World's End Production Notes by on April 26, 2011 at 2:28 pm {no comments}

Keira Knightley as Elizabeth Swann and Johnny Depp as Captain Jack Sparrow in Pirates of the Caribbean: At World's End.

Using the famed Pirates of the Caribbean attraction at Disney Theme Parks (the last one in which Walt Disney himself had a personal hand in creating) as a springboard, “Pirates of the Caribbean: The Curse of the Black Pearl,” defying some less than enthusiastic anticipation for a “movie based on a ride,” was a smash hit everywhere it played upon opening on July 9th, 2003, amassing a domestic U.S. gross of $305,413,918 million and, including its record-breaking overseas engagements, a worldwide total of $653,913,918.

The film also received five Academy Award nominations, including Best Actor for Johnny Depp. So successful was the first “Pirates” opus, that the Pirates of the Caribbean attraction was modified by Walt Disney Imagineering at both Disneyland in Anaheim and Walt Disney World in Orlando, Florida in time for the opening of “Dead Man’s Chest,” so that characters from the films, including Captain Jack Sparrow, Captain Barbossa and Davy Jones, were seamlessly inserted in a way that retained what made the original ride such a perennial favorite among Disney theme park visitors… with hopes, of course, that the second film would at least equal the first in popularity.

But not even Bruckheimer, Verbinski, nor The Walt Disney Studios, could have predicted what would happen when the second film in the trilogy, “Pirates of the Caribbean: Dead Man’s Chest,” opened on July 7th, 2006. The zeitgeist is a mysterious entity, and “Pirates” had obviously plugged directly into its circuit board, as “Dead Man’s Chest” became an instant cultural phenomenon. Upon its opening three-day weekend, the film blew every preceding U.S. box office record apart, amassing an astonishing $135,745,219, surpassing the previous champ, 2002′s “Spider-Man,” by more than $20 million.

“Big Booty for Bruckaneers,” screamed a headline of the Hollywood trade paper Daily Variety in its unique parlance, pointing out that the three-day numbers even beat the standing four-day weekend record…that the Friday totals of $55.5 million set a new mark for the biggest one-day numbers ever… that by Saturday, its $100.2 million take was the biggest ever two-day gross, which meant that “Dead Man’s Chest” was the first movie in history to break the sacred $100 million mark in 48 hours. By this point, the film had taken on major event status, as evidenced by the legion of “Pirates” fans, sweeping across the demographic board, who lined up for hours, many sporting an array of buccaneer gear, some so comprehensively attired from head to toe that it looked as if they stepped right off the set.

By the end of its second weekend, “Dead Man’s Chest” had passed $200 million on its eighth day of release-another record sent crashing to the ground-and amassed $258.2 million in only 10 days, with an additional $125 million in 24 countries outside of the U.S. and Canada. Any lingering doubts about the Pirates’ sea “legs” were laid to rest after the third weekend of “Dead Man’s Chest,” in which the film soared past four major new releases and became the fastest film in history to pass the $300 million mark in the U.S. and Canada (and broke “The Curse of the Black Pearl”’s $305 million milepost).

And overseas, opening in 11 new markets, it was the same story over and over again. Number one everywhere. Long queues from Tokyo to Mumbai to Warsaw, and back again. By September 2006, “Dead Man’s Chest” became only the third member of the billion dollar club and became the third highest grossing film, internationally, in motion picture history. The public had spoken, and very loudly too, across the entire world. The film was also honored with four Academy Award nominations, winning the Best Visual Effects prize for John Knoll, Charles Gibson, Hal Hickel and Allen Hall.

The filmmakers all knew that audiences, although having been thrilled by the first two films, would obviously be seeking the “Astonish me” factor in the third. And they were fully prepared to reward their expectations. “We wanted to tell a story which would be an epic struggle between freedom and conformity,” says executive producer Mike Stenson. “A fundamental question of the movie is, why are we supposed to like pirates? It really does come back to the sense that when you’re growing up, you want to be a pirate… you want to do something that’s about freedom, no rules, not dealing with authority. As we go through our lives, we have to deal with more and more issues of dealing with authority and conformity… but that doesn’t mean that on a Friday night you don’t want to leave the suit and tie behind and spend a couple of hours of experiencing that darker, more swashbuckling and independent version of yourself. Which is what I think elicits people’s passions for these movies.”

“The first movie wasn’t even on the top ten preview list for the summer,” adds executive producer Chad Oman of Jerry Bruckheimer Films. “Then `Dead Man’s Chest’ did double what we hoped, which was pretty amazing. The problem is that after the celebrations came, the realization that we had to really deliver the goods for `At World’s End.’”

“In a way, the most satisfying aspect of `Pirates’ is that it has become this kind of cultural phenomenon that audiences have embraced so passionately,” says executive producer Bruce Hendricks. “You’ve got to give Jerry, Gore, Ted and Terry, and Johnny and the cast credit for that. This has forever changed the approach to the pirate genre, which was basically dead. It’s now been re-invented, whether or not we make more pirate movies, or someone else does, there’s a different way of looking at pirates now.”

Next Page – Chapter 3: Revealing the True Nature of all the Characters

Singapore Sling

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Keira Knightley in Singapore Shootings.

With the lion’s share of filming during this period going to “Dead Man’s Chest,” followed by a summer hiatus while the huge open studio tank was being constructed on Grand Bahama Island, the next scene to be filmed for the film wouldn’t be until August 31, 2005, with Chow Yun-Fat joining the cast as Captain Sao Feng for scenes shot on Disney’s Stage 2 in Rick Heinrichs’ lustrous sets representing the Singaporean pirate’s cabin on his ship, the Empress. Two days later saw the start of filming of the first major stage setpiece for “At World’s End,” and for many it represented the apotheosis of Rick Heinrichs’ artistry, and that of his entire department: a massive, fanciful interpretation of Singapore in the early 18th century.

Constructed on Stage 12 at Universal Studios, this amazing funhouse of a set, comprising some 40 individual structures, was built on top of an 80 by 130 foot tank, and was basically comprised of a harbor replete with Southeast Asian thatched huts and houses built on stilts (known as kampongs), and a swath of the fabled city itself, more formally Chinese in design, including a marketplace, adjacent street where all sorts of dubious business takes place, and a vast bathhouse frequented-way too often, from their looks-by local pirates. Heinrichs even designed and built the low-roofed area underneath the bathhouse in which workers keep the water heated with large furnaces.

This was the stage for an early and crucial sequence in At World’s End, in which Will, Elizabeth and Barbossa search for secret charts which could lead them to Davy Jones’ Locker-and therefore to Captain Jack Sparrow, who was sent there at the finale of “Dead Man’s Chest” by the Kraken-from Singapore pirate lord Captain Sao Feng. What ensues is a tremendous action sequence which spills from the town area onto the rickety boardwalks, strung with illuminated lanterns, that connect the kampong houses on stilts above the harbor, pitting the pirates against soldiers of the East India Trading Company.

“Singapore is a mélange of different influences and architectural styles that we researched when we were studying what Singapore might have looked like at that time,” says Heinrichs. “In those years, Singapore was not a particularly well documented place until the 19th century, so we looked at a number of other Chinese cities for reference. We took a deliberately fantastical approach, creating something like a Chinese/Malaysian expressionist style of what we think Singapore might have looked like at the time.

“The bathhouse is a nasty example of hygiene that pokes fun at the spa sensibility running rampant today,” continues Heinrichs. “We have a lot of mushrooms and other fungi growing out of the wooden tubs, and in fact, the pirates have spent so much time lazing around the tubs that they also have mushrooms growing out of them! They don’t seem to leave their filthy ways on the ships…they bring it with them into the bathhouse. The whole point of this is to give you a wonderful sense of nausea at what filthy beasts and brutes the pirates are. We’ve added lots of thickeners and color to the water so that it looks unwholesome. Captain Sao Feng has his own `hero niche’ in the bathhouse, with an imperial dragon on the wall behind it. One of the fun things that we did was to design the entire floor of the bathhouse to have a meandering, planked look that’s almost organic, so every one of them had to be hand cut.”

Heinrichs’ longtime collaborator as set decorator-someone who shared an Academy Award nomination with him for both “Lemony Snicket’s A Series of Unfortunate Events” and “Dead Man’s Chest” in the Best Art Direction category-is Cheryl Carasik. “I’ve done four films pretty much back-to-back with Rick, and we just have a great relationship,” she says. “Rick starts cooking right away, so I have enough information from the very beginning of prep to focus and fine tune the big picture. Carasik’s set decoration for Singapore, half of which was actually imported from Asia, was an incredible grabbag of baskets, bushels, food products, flickering Chinese lanterns, baskets, crates, barrels, buckets, painted scrolls, hanging laundry, all made of rattan, bamboo (much of which Carasik brought back from the Dominican locations), wood and palm fronds, just as they would be in Southeast Asia. “It was one of the biggest sets I’ve ever done in my career, and probably the most challenging for the amount of time in which we had to do it,” Carasik recalls. “There were little nooks, apothecary and pottery shops, and interiors that all needed to be dressed, because you never know where Gore is going to want to shoot.”

Atmospherically, the Singapore set actually felt like Southeast Asia, with heavy, dripping humidity caused by the thousands of gallons of water in the tank utilized to create the harbor area, combined with the heat emanating from the powerful lighting equipment. There was even a visible fog which could always be seen just above the water level!

At World’s End presented new, and occasionally overwhelming, challenges to stunt coordinator George Marshall Ruge, assistant Dan Barringer and their fabulous team of stunt doubles and players, which this time included a large Asian contingent featuring martial arts experts of all caliber. The Singapore sequence, involving Captain Barbossa, Will Turner, Elizabeth Swann, Gibbs, Tia Dalma, Pintel and Ragetti, Cotton and his parrot, Marty, Captain Sao Feng, Jack the Monkey and approximately 200 assorted Chinese pirates, East India Trading Company militia and various Singaporean citizenry, spills out from a grotty bathhouse, onto the streets and alleys of the city, and then onto wooden boardwalks and walkways connecting thatched stilt houses over the harbor. “The Singapore sequence began as an unknown entity and one line description in a treatment,” notes Ruge. “Without a lot of warning it took on massive proportions, with a rapid evolution into a complex sequence on a very difficult set. We had limited time to prepare, design the action, choreograph and rehearse. Because the sets were still being built and the paint was still drying, I ended up calling rehearsals at very odd hours that often extended into the night.

“The bathhouse portion of the sequence presented a lot of problems,” Ruge continues. “Complex fight choreography was required in a very confined space with lots of people and lots of obstacles in terms of the baths themselves. The set was raked and incredibly slippery, with the steam rising from all crevices. The action was designed to be absolutely character driven, fresh, intricate and crisp. There was literally no room for error with gunfire and swords flying everywhere. Once the action leaves the bathhouse and escalates out onto the streets of Singapore, another set of problems emerged. The action had to be designed utilizing the very narrow wood planked walkways that were elevated above the water by bamboo scaffolding. This required performers taking eight to 14 foot falls into the water, which was only three and one half feet deep with a concrete bottom.”

Ruge’s solution was to sink large sections of black foam rubber and anchor them to the soundstage floor. The problem is that foam rubber’s natural inclination is to float, so holes needed to be cut throughout the foam to allow the water to pool above the submerged pad and hold it down.

Chow Yun-Fat, who had already performed several scenes on Grand Bahama Island, was a major attraction on the Singapore set, especially to those members of the company who had followed him for years as he ascended the ranks of superstardom in Asian and U.S. cinema. “He always said that he was honored to be there,” recalls Reggie Lee, who portrays Tai Huang, Captain Sao Feng’s aide-de-camp. “Here’s a megastar who we all idolize, who in fact is so humble and friendly to everyone. Yun-Fat’s work is spectacular, he has a great work ethic, and having a chance to act with him was just spectacular.”

Also participating in the Singapore battle were some of the now famous non-human performers of the “Pirates” series from animal coordinator Boone Narr of Boone’s Animals for Hollywood and head trainer Mark Harden, especially Jack the Monkey, again portrayed by either Chiquita (female) or Pablo (male), depending upon the required abilities. “At World’s End,” even more than the previous film, really gave Pablo and Chiquita a chance to shine as simian thespians, such as being dressed in little Chinese costumes in the Singapore sequence, stealing a Roman Candle and firing it during the pitched battle with the East India Trading Company troops. “It was a literal blast,” recalls Harden. “Pablo and Chiquita had to handle a lit candle and touch the flame to the wick, and it took over 60 takes to take it right. It wasn’t just the monkeys, it was a harmonic convergence of all sorts of things going awry. But I was really happy. I mean, everybody teased me that it took 66 takes, but I was proud that the monkeys were willing to do it in 66 takes to get it right!”

Also appearing in the film, and whenever and wherever the silent Cotton (David Bailie) appears, are either Chip or Salsa, the macaws who play the pirate’s squawking pet bird. Has Bailie’s relationship with the animal grown over the last three films? “If I had anything to do with it, it would have done, but the bird seems remarkably indifferent to me. People only recognize me because of the wretched creature!”

Next Page – Chapter 7: Return to The Bahamas

Return to the Bahamas

Filed under At World's End Production Notes by on April 26, 2011 at 12:55 pm {no comments}

Return to the Bahamas

Following three tough, sweaty weeks of shooting the Singapore sequence, the company flew back to Grand Bahama Island in late September 2005 for the continuation of “Dead Man’s Chest” water shooting in the massive tank and on the open seas, with marine coordinator Dan Malone and picture boat coordinator Will White, and their respective teams on dozens of support craft keeping everything afloat.

Following a Christmas / New Year break, the company returned to The Bahamas one last time in the second week of January 2006. First, back on the tiny sand spit of White Cay in The Exumas, Verbinski filmed the “Parlay” scene with the big guns of Johnny Depp, Geoffrey Rush, Orlando Bloom, Keira Knightley, Bill Nighy and Tom Hollander (interspersed with final scenes of the “Dead Man’s Chest” three-way swordfight, which had not yet been filmed to conclusion).

“The Exumas, which we used in both movies, was very difficult but unbelievably organized,” says first assistant director Dave Venghaus. “It should have been a lot more miserable than it was. We went back three times to that location to accomplish the work, and it was an extraordinary crew that really pulled it together. The transportation and marine departments once again put two huge barges off of White Cay as a basecamp, and we took the cast and crew to the island on smaller craft. The crew accepted the challenge, and then rose to it really well.”

Then it was back to the tank on Grand Bahama, with shooting alternating between the final sequences necessary to complete “Dead Man’s Chest” once and for all-nearly one year after the cameras first rolled-and then the required, and very numerous, water sequences for “At World’s End.” The weather on Grand Bahama had now cooled considerably, enough so that parkas had to be donned for night shooting. The late winter weather also kicked up the seas considerably, as Verbinski and the company learned the hard way on the night of February 2nd, 2006, as they attempted to shoot an exciting “At World’s End” sequence in which Elizabeth Swann and a group of Chinese pirates escape imprisonment on the Flying Dutchman by climbing a rat line connecting that ship to the Empress-Captain Sao Feng’s flagship junk-which is being towed behind. A stiff wind whipped the waters into a whirlpool, with the Dutchman and the Empress tossed about like toys, and the smaller support craft even more so.

“That night was surreal,” recalls stunt coordinator George Marshall Ruge. “The stuntmen had to negotiate a 150 foot long rat line, hand-over-hand, while alternating their leg holds on the rope as they went. The physical demands were already extreme, but what we didn’t anticipate was bad weather and rough seas. We’re not talking just rolling waves…we’re walking about a churning cauldron of wickedly, unpredictable, rough water. The seas became too rough for the pick-up boats to navigate, the rat line itself was heaving up and down as much as 10 feet. Conditions couldn’t have been worse. We ended up using another vessel that had a roof to get the stuntmen off the rope. The roof had to be reinforced, as it wasn’t mean tot carry the weight of people on top. The stuntmen had to time their transfer from the heaving rope to spotters on the boat’s roof. The real stunts were performed behind-the-scenes that night!”

As the incredibly brave stunt players climbed the rope between ships, and the marine department crafts desperately tried to remain afloat without capsizing (although at least one did, with no one hurt), executive producer Eric McLeod noted, “Take a good look at this. You’ll never see moviemaking on this scale again. Soon it’ll all be done with blue screen. This is movie history being made.”

The supporting cast, depending upon when they were needed for filming, would come and go from The Bahamas with regularity. “That was a great luxury,” notes Jonathan Pryce, who plays Governor Weatherby Swann, “because since we started shooting I did both a West End play and Broadway musical in between my work for `Pirates.’ It’s always nice to come back, see some friends, visit for a few days or a couple of weeks, then go off and do something else.

“It means people are very pleased to see me when I arrive,” adds Pryce with a laugh. “I’m full of admiration for the crew, the majority of whom worked on all three films, and their energy never diminished, nor has Gore’s enthusiasm and inventiveness on set amongst this huge machine. Gore always finds time for the actors and the acting, because he knows that’s ultimately what the audience focuses on. In a film of this size and success, there’s no sense of complacency. It’s a bit like doing a musical where there is no place for cynicism. We laugh a lot on `Pirates,’ but when you’re doing it, you’re doing it for real.”

Strangely enough, the very last scene to be filmed for “Dead Man’s Chest,” on February 7, 2006, was Johnny Depp’s very first appearance in the film as Captain Jack Sparrow, popping out of a casket which has just been hurled into the Turkish sea. At last, Gore Verbinski could concentrate solely on “At World’s End,”

Much of “At World’s End” is set on the sea, and in addition to the Black Pearl and Flying Dutchman, Rick Heinrichs had even more ships to design for the film. The Empress and the Hai Peng are both Chinese junks, but a real study in contrasts. The Empress is the elaborately decorated flagship of Singaporean pirate Captain Sao Feng (Chow Yun-Fat), the Hai Peng a much more modest affair, a junk that really looks like junk, composed of rotting, decrepit wood and thatched roofing on its deck structure.

“For the Empress, we were taking off on the idea of Captain Sao Feng as something of a peacock,” explains Heinrichs, “so there are design elements which reflect that, such as the long arc of its shape which seems to almost swoop up into a tail on the rear of the ship. There are sail extensions on the sides of the ship which are almost like feathers that help to drive the ship forward.” Sao Feng’s elaborate cabin on the Empress was separately constructed on a Walt Disney Studios sound stage, layered with sensual fabrics, a multitude of burning candles which created atmospheric lighting, and a moon gate entrance.

“It really takes great craftsmanship to make a ship like the Empress,” says Chow Yun-Fat. “The only problem was that because I was born into a family of farmers, I never went on ships. So when I was on the Empress I got seasick after I went on board! So although the ship was beautiful, I didn’t have any feelings because I was too dizzy!”

Fully half of the Endeavour, Lord Cutler Beckett’s imposing East India Trading Company flagship, was constructed for filming in Grand Bahama Island, with the remainder to be added by CG imagery. Beckett’s cabin on the ship was built in the studio, its design reflecting his vaunted view of himself as someone making over the entire world. “There’s sort of a Chaplinesque Great Dictator aspect to Beckett,” says Heinrichs, “which we can see in the huge globe that’s in his cabin, kind of a counterpart to the big map of the world that’s in his Port Royal office. On Beckett’s desk in the cabin are toy ships and navigational devices which intentionally resemble instruments of torture. He not only has the world in a vise, but he’s going to flay it as well.”

Spending that much time at sea, particularly as fall turned it both cooler and choppier, tested the mettle of even the hardiest “Pirates.” “I mean, you’re on a boat 10, 12, 14 hours a day,” notes Martin Klebba. “There’s no way to walk away somewhere and collect your head. You’re on a boat with another hundred or so people all trying to make the movie the best they can. They kept us plied with lots of water and food, brought boxed lunches to the ships, but you have no control of the sea tossing you about, mentally you get drained, and finally you go back to the hotel, wake up eight hours later and do it all over again. And even in your bed at night, or sitting at a computer, everything is still rocking back and forth. It’s like being on a roller coaster.”

“The terrible thing about filming out at sea is that you are used to doing your work, sitting down, and maybe having a coffee and a read,” adds Kevin R. McNally, who plays sea salt Joshamee Gibbs. Every time you sit down somewhere in the Black Pearl, some guy says `Excuse me, I have to move that cannon’ or `Hold on, I just have to pour some blood over this guy.’ So you just basically spend 10 hours a day circling the boat like a cat trying to find somewhere to settle. It’s exhausting.”

Two days before the company wrapped on Grand Bahama, thus completing its Caribbean shoot, it all seemed to come full circle during the filming of a climactic sequence for “At World’s End” in which the pirates of the Black Pearl unfurl the Jolly Roger and raise it high over the masts. A speaker blared Hans Zimmer’s huge, stirring music written expressly for this scene, and goosebumps started to appear on the arms of virtually the entire company. This was what many civilians think moviemaking is really like: sort of like watching a film, only live.

An apt phrase, to be sure, especially when describing how the Black Pearl was shipped, lock, stock and barrels-literally-in a gigantic float-on/float-off yacht carrier called the Super Servant 3, from Southern Florida, through the Panama Canal, and to Ensenada, Mexico. The Pearl then sailed on her own steam to Los Angeles after shooting finally wrapped on Grand Bahama Island on March 1st, 2006, for more “At World’s End” filming back in the Los Angeles area when shooting resumed in August, following the tough post-production schedule on “Dead Man’s Chest,” the film’s massive Disneyland premiere, and its smashingly successful domestic and international openings.

The Flying Dutchman, having completed her duties on the second and third films, was sailed from Freeport to Disney’s very own Castaway Cay in The Bahamas, where it now provides amazing encounters for Disney Cruise Line passengers. By the time the company went on hiatus, approximately 35 percent of “At World’s End” had been completed, difficult and challenging, but by no means was the company over the hump in terms of what was still required.

Next Page – Chapter 8: Truly Salty Sailors in Utah, and Back to California

Truly Salty Sailors in Utah, and Back to California

Filed under At World's End Production Notes by on April 26, 2011 at 12:06 pm {no comments}

Truly Salty Sailors in Utah, and Back to California

And the travel wasn’t entirely over for the company, either. The resumption of “At World’s End” shooting on August 3rd, 2006, would see the company jetting to the Bonneville Salt Flats in Utah for a couple of ruthlessly hot days, with temperatures in the dry heat hovering at 100 degrees Fahrenheit. Keeping to the code-Gore Verbinski’s, that is-the tough location was nonetheless perfect for scenes in which Captain Jack Sparrow is slowly losing his mind in Davy Jones’ Locker.

Of course, `Pirates’ being `Pirates,’ the bad weather curse followed the company even up to Utah. “Two days before we started shooting we discovered that it was raining in the flats,” recalls first assistant director Dave Venghaus. “And when it rains, it doesn’t get deep, but becomes a gigantic reflecting pool of water. We panicked, because we wanted the dry element of the desert and not the wet salt look. When we got there, we drove through a couple of inches of water on top of the salt on the way out to our location some 10 miles into the flats, but thank goodness the water dried out pretty quickly and we were able to get the work done. It didn’t surprise me, because no matter where we went, somehow or another, water would affect us.”

Confirms executive producer Eric McLeod, “We shot in August, pretty much the warmest month of the year in that part of Utah, and we got an inch of water two days before we arrived, which luckily mostly evaporated. But if you want a weather pattern change, have the `Pirates’ movie show up and you’re going to get one!”

The troupe traded the tropical heat and humidity of the Caribbean for the desert conditions of the otherworldly, barren expanses of the Salt Flats, which stretches over 30,000 acres and is famed as the site of rocket-powered land vehicles setting all kinds of speed records. Except for a brief sojourn to the beaches of Santa Maria, on the central California coast, the company blessedly stayed closer to home for the duration of the “At World’s End” shoot, filming more sequences on Rick Heinrichs’ gloriously gloomy Flying Dutchman and lavish Endeavour captain’s cabins on Walt Disney Studios soundstages, and aboard the Black Pearl in the waters off of San Pedro and Redondo Beach.

This presented its own headaches in more ways than one, as the load-in at the Redondo Beach Pier is a public facility and obviously the production drew an enormous amount of attention from the public and media alike. Hundreds of fans descended upon the base camp day after day in a way that the production had never before seen, accustomed as they were to the more remote locations in St. Vincent, Dominica and The Bahamas, where frankly, the local populace had more urgent matters to attend to than getting movie stars’ autographs. “I only realized how huge `Pirates’ had become when I went to the premiere of `Dead Man’s Chest’ at Disneyland,” notes Kevin R. McNally. “It was like being a Beatle for a moment. Then, when we were shooting off of Redondo Beach, people were just going crazy. It was amazing. It’s a real honor to be in something that has such wide reach and that so many people love.”

Ironically, after shooting in the often rough open waters of the Caribbean and Atlantic, some of the most turbulent seas the production encountered were right off the coast of Rancho Palos Verdes, as high swells twisted the Pearl this way and that, and along with it, the stomachs of cast and crew. More than one stalwart actor or behind-the-scenes worker heaved over the rail on those days, and weren’t embarrassed either.

The ultimate crowd-pleaser and fan-appreciator, Johnny Depp-even after 12 to 14 hour days on the Pearl-still devoted up to an hour-and-a-half on most nights signing autographs and taking pictures in Redondo Beach with an ever-growing army of devotees, many of whom arrived before sunrise in the hopes of even catching a glimpse of their hero, let alone shaking his hand or getting a hug and kiss. “I think Johnny is the best thing since sliced bread,” says fellow pirate David Bailie, who has played the silent Cotton in all three films. “He’s a total gent. The way he treats everyone, and perhaps more importantly, his public, is a wonder to behold. I worked with Laurence Olivier in the 1960s when I was in the National Theatre. He was never offhand with his public. He was always thoroughly polite and he recognized that they were his bread and butter, and I’ve seen Johnny behave in exactly the same way.”

The company then got back into their cars, trucks, SUVs and semis, and headed north to the Rancho Guadalupe Dunes on California’s beautiful Central Coast for scenes on the beach involving all four leads: Depp, Rush, Bloom and Knightley. This area has quite a history of its own, having hosted several previous films, including Cecil B. DeMille’s 1923 version of “The Ten Commandments”… with some of the sets, having been buried nearly 80 years ago, now peeking out through the dunes in shards of wood and plaster, a mute testimony to Hollywood history. Unlike DeMille and his gang, however, Bruckheimer, Verbinski and company left no trash behind, instead leaving the pristine preserve just as they found it.

 Next Page – Chapter 9: The Brethren Court

The Brethren Court

Filed under At World's End Production Notes by on April 26, 2011 at 11:57 am {no comments}

The Brethren Court

The last of the fabulous sets built on Disney’s Stage 2 for the Pirates trilogy was Shipwreck Cove, where the raucous and divisive Brethren Court of pirate lords meets to make a last plan of action against the onslaughts of Beckett and the East India Trading Company armada. “Shipwreck Cove was conceived by Gore as kind of a retirement home for old pirates, comprised of the wrecked hulls of various ships hidden in a volcano,” notes Heinrichs.“The Brethren Court meet in one of those hulls, and outside of the structure we’ve extended the set with a 300-foot-long painted backing which has been beautifully designed and painted in the good, old-fashioned Hollywood tradition.”

The Brethren Court does have some foundation in history, note the screenwriters. “There was a loose confederation of pirates called the Brethren of the Coast,” says Ted Elliott. “And it’s just such a fun idea to have a whole bunch of pirates sitting around trying to come to decisions. Captain Sao Feng has a line of dialogue in which he says that pirates are either captain or crew, and nine captains charting a course is eight captains too many. We also wanted to get more international in flavor, so the pirate lords are from all over the world.”

In fact, although Elliott and Rossio cheerfully admit that they often play (“play” being the operative word) fast and loose with history, there are truths to be found amidst the fun. In fact, most of the Pirate Lords are based on historical buccaneers, and although they didn’t necessarily occupy the same chronological era depicted in “At World’s End,” Captain Chevalle, Ammand the Corsair, Gentleman Jocard, Mistress Ching, Captain Villanueva and Sri Subhajee all made their mark on the chronicles of high seas skullduggery.

On Heinrichs’ evocative set, rickety boardwalks connect one rotting old hull to another, with the Brethren Court meeting room gorgeously illuminated by some 3500 candles. Figureheads from plundered ships used as decoration are used for target practice by the rowdy pirate lords, pierced by an amusing array of swords, hatchets and daggers. The long wooden table at which the Pirate Lords meet was designed by Heinrichs and Cheryl Carasik, and constructed at a Walt Disney Studios workshop. “We also made a chandelier out of an anchor, which looks like iron but is actually fabricated from foam,” explains Carasik. “Then we took several cases of wax candles and dripped them over the top of the chandelier. We must have used thousands of candles to get this effect!”

The filming of the sequence, which took place over a momentous seven days in mid-September 2006, was pretty raucous itself. The set was crammed with the film’s stars and the wildly colorful array of pirate lords from the seven seas (portrayed by some very distinguished international actors, including Syria’s Ghassan Massoud, who coincidentally portrayed Saladin opposite Orlando Bloom in “Kingdom of Heaven”).

Then there was the matter of who would be chosen as Captain Teague, Keeper of the Code, the Pirata Codex, to which even the most dastardly scalawag must religiously adhere, at the peril of his own body and soul.

But the casting was pre-ordained. For nearly a year, rumors flew hither and yon that it would be none other than Keith Richards, legendary guitarist of the Rolling Stones, and a close mate of Johnny Depp…who very admittedly had modeled some of Captain Jack Sparrow’s style and characteristics on his great and good friend. And the rumors, for a refreshing change, were true.

“The sort of connection I made when first thinking about Captain Jack,” says Depp, “was the idea that pirates were the rock and roll stars of that era. Their myths or legends would arrive months before they would ever make port, much like rock stars.”

“It’s about freedom, baby,” adds Richards. “Open the cage, let the tigers out. Somebody’s gotta do the naughty work. It’s not so much about destroying the establishment. It’s to prevent them from destroying you.”

Richards was understandably somewhat wary at first of accepting the role of Captain Teague. “When I first heard about it, I was thinking, oh my God, this is an Elvis Presley thing. You pop in and sing. But when I saw how it fit into the whole scenario, then it felt quite natural to do it. And they’ve also made me a lovely guitar.”

Strumming that guitar-especially designed and built for him by the legendary instrument maker Danny Farrington at the request of propmaster Kris Peck-and wielding a mean flintlock pistol, Richards took the company, and the days on which he filmed, by hurricane force. “It was kind of a long shot to even think about getting Keith to do this,” says Depp. “The fact that he agreed was above and beyond a dream come true. Experiencing his arrival on set was unbelievable. Every single person on the crew, including people you hadn’t seen in months, suddenly showed up. It was a beautiful, perfect symmetry.”

As for the unique connection between Captains Jack and Teague, Depp notes, “You get the feeling that there was a real tough love relationship there. Teague is one of those pirates who would give you a hug one minute, and blow you away the next. Or maybe he’ll blow you away and then give you a hug. You don’t know what to expect from him.”

“It was really interesting to see the kind of mutual respect that Keith seemed to have for the actors and crew, and that they had for him, his artistry and his long, celebrated career,” notes Jerry Bruckheimer. “I think he had a lot of fun. In fact, he didn’t want to quite leave the set. Usually, when an actor is finished with a scene, they go to their trailer until the next set-up. But Keith was hanging around the set even in between his scenes. I think Keith took his personalized chair when he left as a remembrance of the experience, and I’m sure he took his costume. If he didn’t, I hope he did.”

“Keep to the Code” if an oft-heard slogan in the “Pirates” films, but it’s only in “At World’s End” that the audience actually gets a chance to see the Real Deal…the Pirata Codex, so-named in haughty Latin, a mighty volume of overwhelming size which, in reality, was nothing less than an objet d’art of surpassing craftsmanship.

“The Pirate Code book was something in the making for a very long time,” explains “Dead Man’s Chest” and “At World’s End” property master Kristopher E. Peck, “and we had many people working on it. It had never been done before, and had to be grand and spectacular. I also wanted to put a lot of detail in it, even if it never ended up on film. But I knew that Gore is very detail oriented, and I wanted to give him options to shoot.

“We had some trial and error with Gore, and I finally decided that he wouldn’t see it again for approval until we got it right. I got on the phone with two people from San Diego:Tom Mallory, who’s a writer for one of the city’s newspaper, and Mark Van Stone, who’s an expert in ancient calligraphy and manuscripts. I had both of them get in a car immediately and come up to L.A. and after our meeting we worked until two o’clock in the morning in the production office writing the text and setting it down as quickly as we could. Tom wrote the text based upon what we got from screenwriters Ted Elliott and Terry Rossio, things I’d discovered in my research, storyline points that needed to be factored in. By the time we walked out at two, we basically had the Pirate Code finished.”

Previously, Peck and Van Stone had combed through the manuscript archives of UCLA for inspiration. “We walked into the basement, and there was this beautiful, big library room, low key lighting as if you were going to see the Mona Lisa in the Louvre, and there was a 40 foot long beautiful wooden table covered with manuscripts. They laid all of these old books out for us to look at, and we studied them microscopically. Mark pointed out little details that I would never have picked up on, like showing that certain parchment were embedded with the follicle hairs of a pig. We spent ten hours there, and walked away with this great archive of researching photos that we wanted to implement. Parchment was scarce back then, so you would see where they would scratch off the ink and write over it, or sew additions on top of the original paper. We tried to put ourselves in the pirate world, wondering what they would be doing, what they would be eating. Maybe there was a parrot on someone’s shoulder, and the sunflower seeds that the bird was eating fell down into the middle of the book, or some ashes from a pipe they were smoking became ingrained into the paper.”

After Peck, Mallory and Van Stone completed their “first draft,” conceptual consultant James Ward Byrkit became involved in the process, drawing illustrations and creating other materials. “Jim came up with some wonderful stuff,” says Peck, “like how to attack a ship, or a castle. We have all kinds of things in the book, including recipes for beer, or where you can find the best brothel in Singapore. Jim helped us lay in the character and texture of the Pirate Code. We have wine stains, blood stains, sunflower seeds, wax stamps and seals, and addendums actually sewn onto the parchment pages.”

The final dimensions of the Pirata Codex were 20 X 28, with the embossed covers an inch bigger, and the “hero” version of the book weighed some 80 pounds and contained a thousand pages of textured parchment. “So we had to make two books,” Peck continues, “because we had these two little old men in the film, sort of like a 90-year-old ZZ Top with beards down to here, playing the pirate librarians, who have to carry it. And since Captain Teague, played by Keith Richards, is the Keeper of the Code, we wanted to give him something easier to work with. So the second version only weighed about ten pounds.”

Next Page – Chapter 10: The Climactic Maelstrom Scene

The Climactic Maelstrom Scene

Filed under At World's End Production Notes by on April 26, 2011 at 11:48 am {no comments}

Johnny DeppFor the climactic “Maelstrom” sequence of “At World’s End”-the massive, apocalyptic battle between the pirate and British East India Company armadas that takes place in a supernaturally-induced storm of monumental proportions-the filmmakers had to find a facility in which they could build full-sized replicas of both the Black Pearl and Flying Dutchman from the decks up, as well as various other set pieces.

The only such structure anywhere near Los Angeles (or perhaps anywhere else, for that matter) was Building #703 of the enigmatically named “Site 9.” This elephantine 600 foot long, 300 foot wide and 70 foot tall hangar in the desert community of Palmdale, California-58 miles north of The Walt Disney Studios in Burbank-was built by Rockwell International in 1983 for the assembly of 100 B-1 bombers, and had over the past few years been used as a shooting stage for a number of films, including Steven Spielberg’s The Terminal.

“This is one of the most elaborate and ambitious action sequences I’ve ever seen conceived for a film,” notes Rick Heinrichs, “and it requires coordination of several departments, including ours, visual effects and special physical effects. If it’s even 85% of what we hope for, it will be off the charts.” Adds executive producer Mike Stenson, “You walked inside of that hangar, and it was like Area 51.”

Inside of “Site 9,” Rick Heinrichs worked in synergistic conjunction with another Academy Award-winner, special effects supervisor John Frazier (Spider-Man 2), to construct the Pearl and the Dutchman, decks up, mounted on massive, highly sophisticated motion bases, surrounded by gigantic blue screen backings. “John Frazier is the best special physical effects supervisor there is,” says Stenson. “Nobody else could have pulled off the physical elements of the special effects that we do in this movie.”

Frazier and his team designed and built the motion bases for the two key prop ships, as well as another rig for both the scene in which the Hai Peng goes off the edge of the world, and the “Green Flash” sequence, in which the Black Pearl passes between worlds by turning completely upside down in the ocean. “What we decided to do on At World’s End that has never been done before on any motion picture,” notes Frazier, “was to put a tower at each end of the two ships which allowed us to heave them up 15 feet. And by doing that, we were able to get the actual realistic movement of a ship in the ocean. Normally, we pivot it in the center, but ships don’t do that. In this case, we pivoted the ships on each end to bring the bow up and down, and then we had two hydraulic rams on the either side of the ships that allowed them to roll.”

The construction of the full-sized Black Pearl and Flying Dutchman on Frazier’s motion bases was a huge collaboration between several departments. “We built the motion bases in three months, but in stages. Greg Callas’ construction department built the ships on top of our truss. Then we built the towers on each end of the ships which make them move up and down. We then designed a computerized system to operate them from sort of a mission control. We had 150 special effects welders on the project, and we were working 24/7. They never stopped. The day guys would cut the pieces and lay it out, and the equally talented night guys would weld it all together. All 150 people who worked on this project gave us 150 percent. It’s a long, long process to tune these motion bases with the computer, and requires a lot of patience. It’s like watching paint dry, but our computer team had the necessary patience, and were terrific at their work. They didn’t turn the system on until every bar was synched up, and every graph was there.

“The hydraulics team also stepped up to the plate,” continues Frazier. “There are over 2000 feet of hydraulic hose that runs to the motion bases. There are over one million pounds of steel, some of which didn’t exist, so we had to have a special run made. Nobody had ever done this before, and it was a big honor for us to be chosen for this project.

“In the amount of time that we had to design and create this monster, three ships built on three motion bases in three months is pretty much unheard of,” Frazier admits. “Previous to this, the biggest motion base we built was for the U.S.S. Oklahoma for Jerry Bruckheimer’s `Pearl Harbor,’ and we said that we would never build anything bigger than that. Then along comes `At World’s End,’ and it’s absolutely the biggest thing we’ve ever done, and I can’t imagine that it will happen again. This is the Super Bowl of motion pictures.”

When the ships and gigantic rigs-each weighing more than a million pounds each-had to be moved from one position to another inside of “Site 9,” simple looking but high tech air bearings were called into play, something like mini hovercraft capable of carrying 60 tons. “It’s the best way to move a million pounds of ship,” explains John Frazier. “If you could imagine an air hockey game that’s upside down, that’s what we’re doing… taking the table and putting it on top, and letting the hockey puck move it around. The biggest thing about moving the ships isn’t the moving, but stopping them. Once you take that million and build up that inertia, it’s hard to stop it. So we take these big 12,000 pound forklifts and we chain them right to the motion base so it can’t get away from us. We could literally just move the bases, and the ships, anywhere in the hangar that we wanted.”

For the special lighting required of any blue screen sequence, cinematographer Dariusz Wolski and his gaffer Raphael Sanchez designed a staggeringly complex grid of 1400 space lights, as well as some 40 lights around the 60-foot-tall blue screen that surrounds the ships and at least eight 10,000 amp truck generators, as well as 60 miles of cable and 3,000 frequencies for the dimmer boards. “We created 108,000 kilowatts of power,” noted executive producer Eric McLeod, “enough to literally light 500 homes.”

Frazier and his team of technical experts also designed a system of piping and rain heads installed into the ceiling of the hangar which poured down hammering showers onto the ships (and the actors, stuntmen and crew), driven by several gigantic fans capable of blowing winds up to 100 miles per hour. The rain had to be carefully calibrated and developed by John Frazier and his crew. “We started by testing rain heads for weeks, and finally got the look that Gore wanted,” notes the special effects supervisor. “Then we have to change the heads, because when Gore is shooting a close-up, you don’t want big raindrops falling on people. You need something finer. So we switch out the rain heads depending upon whether it’s a long shot or closeup.

“Because of the size of the Black Pearl and Flying Dutchman, we were probably pumping somewhere around 25,000 gallons of water a minute. This is more rain than has ever been created on a motion picture soundstage. We put tanks outside of the hangar, hooked up the pumps, filtered and heated the water, so basically what we have is this big revolving waterslide. We pump the water in, it goes up 80 feet, rains down on the set, hits the stage floor, goes into the utility corridors that were originally built into the floors, back into the tanks that we have outside, and, recycled, back in again.”

Next Page – Chapter 11: Inside of the Massive “Site 9″ Hangar

Inside of the Massive “Site 9” Hangar

Filed under At World's End Production Notes by on April 26, 2011 at 11:36 am {no comments}

Inside of the Massive “Site 9” Hangar

Gore Verbinski and his crew donned protective gear to allow the water to roll off their backs, as much as possible anyway. The stars and stunt players weren’t so fortunate. Says Keira Knightley, “You get into costume. You’ve got a wet suit on underneath, which obviously makes going to the toilet really tricky.

Then they turn the rain on, and you’re drenched within 10 seconds. I just feel sorry for the crew because they’re in it all day long. The rain is so heavy at times that you literally cannot see. When the Black Pearl and Flying Dutchman are side-by-side, we’re working on a 15 percent slope, in which you’re running uphill doing a swordfight in torrential rain, with an entire camera crew coming at you. It’ll look great, but it’s definitely a hard one to work on.”

“I wouldn’t call it acting, I call it survival,” laughs Orlando Bloom. “It’s kind of brutal to stay wet from eight in the morning until eight at night. Even though they turn off the rain machines between takes, you’re still soaked all the way through, and I’d be lying if I said it was fun. But it’s hard on everyone, not just the actors. And ultimately, we all have a lot of confidence in the destination, and know that it’s worth the effort.”

“The Maelstrom is like the biblical whirlpool from hell, and we’re shooting it the way Cecil B. DeMille probably would have,” says Geoffrey Rush. “It’s absolutely massive.”

“We were running away from hurricanes in the Bahamas,” adds Johnny Depp, “shooting in Dominica during the rainy season in a rain forest, and then we went to the desert, in Palmdale, filming in a torrential downpour and about 75 knots of wind inside of a massive facility on a ship tilted to a 15 percent rake on the gimbal.

“Once again, this is another one of those situations where it’s so weird that you just don’t question it anymore. `Johnny, we’re going drive you an hour and a half up to the desert, you’re going to climb aboard the Black Pearl and Flying Dutchman built on gigantic rigs, and we’re going to drench you in high winds while you swordfight at a steep angle.

“And you just kind of go, `Okay, fine. No problem.’”

One aspect of the Maelstrom shoot-which lasted for nearly four months-was the change in weather outside of the hangar in desert Palmdale…from the raging 110 degree heat of mid-September to the 20 degree Fahrenheit nighttime chill of early December. Not so bad if one could stay indoors all day, but basecamp was outside, which one had to pass through to a second hangar which housed 50 makeup stations for background players, as well as seating for meals. Sooner or later, the drenched actors, stunt and background players had to expose themselves to the elements, whether hellishly hot or bone-chillingly cold, not to mention the sometimes fierce desert winds whipping across the landscape.

“Obviously, the `Maelstrom’ climax was the most spectacular and challenging for us on `At World’s End,’” notes stunt coordinator George Marshall Ruge. “All of the principal cast were involved, and there were multiple story lines being played out within the epic action.” For this massive final ship-to-ship showdown between the pirates and the East India Trading Company, Ruge coordinated stunt sequences both in The Bahamas and inside of the massive “Site 9” hangar used for shooting in Palmdale, California. “Because the ship set pieces on Grand Bahama were not particularly designed for stunt rigging opportunities, we had to be very creative to pull off the creative action,” says Ruge. “These ships and the pirates on them take heavy cannon fire. We used multiple air ramps and wire/ratchet work to create the illusion of our stunt pirates taking this fire. And because these were floating set pieces, we had the luxury of selling this action all the way to the water in many instances.

“Inside of the Palmdale stage, we at least had the luxury of being indoors and not having to worry about the elements, but we faced a new whole new set of challenges because of the immense number of visual and physical effects required for the sequence.”

The stars finding themselves clinging onto the edge of the Black Pearl for dear life on John Frazier’s “tilt rig” for the Green Flash sequence became major stunt players themselves. “It was actually really scary,” admits Naomie Harris. “The only thing that stopped me from screaming was the fact that I was roped down and no one else was screaming, so I would have felt stupid if I had…but I really wanted to.” The Green Flash was a combination of material shot with the actual Black Pearl gimbaled in the tank on Grand Bahama Island by special effects coordinator Allen Hall and his crew, a Pearl setpiece mounted on John Frazier’s tilt rig in the Palmdale hangar, and underwater shooting in another tank in the Falls Lake section of the Universal Studios backlot.

The Hai Peng’s descent over the edge of the world was also a matter of putting together a complex cinematic puzzle that had been evolving over months. “It began, filming-wise, by shooting from tugboats in Greenland going through ice fields,” explains executive producer Eric McLeod. “That sequence alone was shot almost two years before. We also shot plates in Niagara Falls. And from there, we had a motion base specifically built for the Hai Peng that can take 100 feet of the set and tilt it at 90 degree angles. We filmed the dialogue portion about four feet off the ground on the full sized Hai Peng, then had a large crane come in, set up the Hai Peng setpiece onto the motion base, strap the cast in with safety lines on them and the crew, and then tilt the set. It’s a little nerve wracking when you have your cast up there dangling. At first everyone’s a little timid and reserved, but after a while, you could take them anywhere. It’s like,` Oh, you have to jump out of a boat, rappel down a cliff, and hang from a ship at a 90 degree angle and have chairs and barrels fall down on you from the deck,’ and everyone’s like `Oh, okay, that’s great. I can deal with that.’”

Riding the waves, sometimes literally, was director of photography Dariusz (Darek) Wolski, who along with his team of camera operators, clappers, loaders and assistants, as well as key grip Mike (Pop) Popovich and chief lighting technician Rafael (Raffi) Sanchez

met every impossible challenge with a high degree of extemporaneous imagination. “We’ve had an amazing opportunity on these films to experiment and do different ways of filming,” says Wolski. “We’ve shot pretty much every possible thing: in the jungles, on the water, under the water, in dark holes, on soundstages, in super-bright salt flats. In terms of scale, I will never be able to top `Dead Man’s Chest.’ To go any farther, you’d have to completely go in the opposite direction.”

In the post-production phase, it would be up to John Knoll and his team at ILM to provide the environments, including the churning, turbulent sea and terrifying, mile-long whirlpool that threatens any ship that comes too close to its vortex. “Visually, it’s a very bold idea,” says Knoll, “but there’s not really anything that you can shoot practically for that. So all the water has to be computer-generated throughout, and it’s very difficult to do that very realistically. We’re going to end up with approximately 400 visual effects shots in that sequence, with rain, giant waves, whitecaps, foam and spray. These are all challenging things to execute believably.

“What’s happening in the foreground is pretty complicated as well,” Knoll explains. “There’s a huge battle between the Black Pearl and Flying Dutchman, so we have computer-generated characters in the midst of rain, atmospherics and splintering wood. Not to mention hundreds of pirate and EITC ships that are seen in the sequence.”

Next Page – Chapter 12: Dressed for Success

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